Closing the loop of waste to energy

Cell Recycling

Recellix transforms spent lithium-ion batteries into valuable resources through an innovative dual-pathway recycling system. Our process begins with advanced dismantling, where batteries are safely discharged and disassembled to extract key components including cathodes, anodes, and electrolytes.

Our hybrid methodology combines hydrometallurgical and direct recycling techniques. The hydrometallurgical process uses eco-friendly chemical methods to achieve 95%+ metal recovery efficiency with zero toxic emissions, producing battery-grade materials like lithium carbonate and cobalt sulfate. Meanwhile, our direct recycling preserves material structure through minimal processing, creating high-quality cathode powder and functional anode materials.

Powered by our proprietary AI-Augmented Diagnostics & Integration (A-ADI) platform, we assess material health in real-time and intelligently route components to optimize recovery rates and cost-effectiveness. This creates a circular supply chain that transforms battery waste into high-purity materials ready for new battery manufacturing, establishing Recellix as a leader in sustainable energy storage solutions.

NMP Recycling

At Recellix, our NMP (N-Methyl-2-pyrrolidone) recycling process is designed to help electrode manufacturers recover and reuse high-purity solvent in a safe, cost-effective, and environmentally responsible way. We use a closed-loop distillation system that ensures maximum recovery efficiency while maintaining the original quality and chemical integrity of NMP, making it fully reusable in cathode slurry preparation. Our process removes contaminants like PVDF, binders, and organic impurities without altering the solvent’s properties.

We offer highly competitive pricing for our NMP recycling services, ensuring that our clients not only reduce their operational costs but also meet sustainability goals. Recellix is flexible in our commercial models—we can provide recycled NMP at the best market price, or we are open to charging only for recycling and handling fees if clients prefer to retain ownership of their material. This makes us an ideal partner for both large-scale manufacturers and R&D setups looking to minimize waste and chemical procurement costs. With reliable turnaround times, rigorous quality control, and scalable infrastructure, Recellix delivers an unmatched solution in NMP solvent recovery.

Slurry Recycling 

At Recellix, our slurry recycling process is designed to extract maximum value from battery manufacturing waste while minimizing material loss. Unlike traditional approaches that only recover limited elements, we directly process the slurry to reclaim high-performance active material suitable for second-life battery applications. Through a carefully engineered chemical and mechanical separation process, we isolate and purify the cathode and anode materials—such as NMC, graphite, and conductive carbon—without degrading their electrochemical properties.

Alongside active material recovery, we efficiently separate auxiliary components like binders (PVDF, CMC), conductive additives (Super P, CNT), and solvents (NMP). These by-products are either recycled for reuse or safely disposed of following environmental compliance. Our slurry recycling approach not only reduces hazardous waste but also helps battery manufacturers and gigafactories recover high-cost inputs, making their production more sustainable and cost-efficient. With proven pilot data and a scalable system in place, Recellix offers a practical, high-yield solution to manage slurry waste while contributing to a closed-loop battery ecosystem.

Scrap Electrode Recycling 

At Re-Cellix, we recognize that a significant portion of material waste in lithium-ion battery production occurs during the electrode manufacturing stage. This includes off-spec coated foils, rejected anode and cathode sheets, edge trims from slitting, and scrap generated during calendaring and stacking. These waste streams contain high-value active materials such as lithium cobalt oxide (LCO), lithium iron phosphate (LFP), nickel manganese cobalt (NMC), and graphite—all of which can be recovered and reused with the right technology.

Our recycling solution for waste electrodes is designed to operate in parallel with manufacturing lines, enabling real-time or batch-wise material recovery with minimal processing delay. The process includes:

The recovered active materials are either:

Reprocessed into precursors for new electrode formulations, or Supplied back to cell manufacturers for non-critical or secondary-grade applications (e.g., low C-rate energy storage cells).

Our waste electrode recycling line not only reduces the volume of waste headed for landfill but also decreases raw material demand and overall production cost. With recovery efficiencies exceeding 90%, and environmental impact significantly lower than virgin mining and processing, Recellix’s solution enables a circular, scalable, and sustainable electrode production ecosystem.

Your complete EPR partner: From collection to recovery, we close the loop

At Recellix, we also support battery producers by managing their Extended Producer Responsibility (EPR) obligations under national and state regulations. We offer both short-term and long-term EPR solutions, ensuring full compliance with waste battery collection, recycling, and reporting requirements. Our in-house infrastructure and partnerships with logistics and disposal networks enable us to handle the complete reverse logistics and documentation process efficiently.

Whether you're a cell manufacturer, battery pack assembler, EV company, or consumer electronics brand, Recellix ensures that your EPR responsibilities are met with minimal operational burden. We provide transparent recycling certificates, real-time tracking, and regulatory reporting support, helping you meet both compliance and sustainability goals.